The safety of machinery and crew operators is the pilot's responsibility, and they are responsible for supervising them.
Prior to commencing any operation, it is necessary for operators to wear appropriate work attire including work clothes, work caps, and work shoes. It is important for the clothing to be neat and tidy, with the placket and cuffs fastened properly. The pockets should be empty of any loose items that may fall out during the operation. Additionally, operators must refrain from wearing watches or any other accessories during work.
Prior to operation, it is essential to add the necessary lubricating oil or grease to each oil filling area, lubricating point, and oil tank of the machine. This is crucial for ensuring the smooth functioning and longevity of the equipment.
Approval is necessary for non-crew members to initiate and run the machinery, and it is mandatory for assistants and apprentices to work under the supervision of the pilot. Unauthorized individuals cannot start or operate the machine by themselves.
It is imperative to ensure the safety of the machine surroundings before starting it. Check for any debris in all parts of the device. Once satisfied, send a signal by pressing the safety bell, and then echo back and forth to confirm that the surroundings are safe. Only then can you safely switch on the machine.
To prevent any harm to the printing plate, blanket or other components due to debris getting caught between cylinders, it is important to run the machine in reverse for a few weeks prior to operation. Following this, you must also correct it for a few more weeks to eliminate any residues that might have been left behind.
It is imperative that the moving working surface of the machine is not touched with bare hands, repaired or wiped during operation. Furthermore, crossing over the rotating parts is prohibited and the machine's protective measures must be intact at all times.
It is crucial for crew members to adhere to their designated positions as per the division of labor. They must remain vigilant and constantly monitor the operation of each part of the machinery. If any issues are identified, they should immediately halt the operation.
The maintenance of a clean and unobstructed workplace is crucial. It is essential to keep the area around the workbench and machine free of any unnecessary items. Furthermore, the placement of maintenance tools and spare parts is also critical and must be done in specified positions. Avoid clutter and maintain a neat and tidy workspace to avoid any mishaps or accidents.
It is strictly prohibited to engage in laughter, argument or loud noises in the vicinity of the machine during work. Additionally, it is important to ensure that children do not approach the machine in haste.
After completing the tasks on the printing machine, it's important to perform necessary cleanup and maintenance. Firstly, turn off the power to the machine. Then, protect the printing plate and clean the blanket, impression cylinder, and roller pillow. Once this is done, ensure that the machine is properly cleaned and free from debris. Finally, fill out the work log to ensure the next person using the machine has a clear understanding of your work. By following these steps, you can ensure that the printing machine will be ready for use the next time it is needed.
Keeping the machine well-maintained and repaired regularly is crucial to extend the life of the machine and enhance production quality and safety. It is important to maintain and fill in all the maintenance and repair records as it provides valuable information for future use. When machines are regularly serviced and repaired, it ensures smooth operation and minimizes the risk of accidents. Therefore, it is vital to prioritize the regular maintenance and repairs of machines to ensure longevity and safety.
13. Non-staff are prohibited from operating.